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Tyre Pyrolysis Process


Generally, there are three types of tyre pyrolysis plants, batch operating plants, semi-automatic operating plant and fully continuous operating plant. However, the two operating systems are still many differences.

Batch Pyrolysis Plant
Batch Pyrolysis Plant

 

Model BLJ-6 BLJ-10
Daily Capacity 6T 8-10T
Total power 24 kw/h 30 kw/h
Floor area (L*W*H) 20*10*10 m 25*15*10 m
Size of reactor D2.2*L 5.1m D2.8*L6.2 m
Pattern Horizontal & rotary
Working method Batch

 

 

Semi-Continuous Pyrolysis Plant
Semi-Continuous Pyrolysis Plant

Model BLL-16
Daily capacity 16-20T
Working method Semi-continuous
Size of reactor D2.8 *L7.1 m
Pattern Horizontal & rotary
Floor area 25*15*10 m (L*W*H)
Total power 54 kw/h

 

 

Fully Continuous Pyrolysis Plant
Fully Continuous Pyrolysis Plant

Model BLL-30 BLL-40 BLL-50
Daily Capacity 30T 40T 50T
Working method Fully continuous
Size of reactor L12.5*W2.2*H2.5m
Pattern Not rotary type
Floor area 20*15*10m 33*15*10m 33*15*10m
Total power 53.6kw/h 62kw/h 84kw/h

 

 

The following is a detailed description of the waste tyre pyrolysis process:

1.Pretreatment

For the continuous type, its feeding hole is very small, so it needs a shredder machine to cut tyre into small pieces (about 30-50mm). While for the batch system, the tyre can be directly put into the reactor without being pretreated.

2. Feed raw materials

For the continuous type, the waste tires can be put into reactor by an auto-feeder. While for the batch type, this process is manual.

3. Tyre Pyrolysis

Heat the reactor by using fuel materials, such as coal, charcoal, fuel gas, wood etc. The reactor will be slowly heated, when the temperature reaches around 250℃, the oil gas will be produced.

4. Condensing

A part of oil gas will be processed by our technology and then goes to cooling system to form liquid oil. We adopt new-type condenser which can improve the oil yield efficiency and make the oil yield to the maximum.

plastic waste pyrolysis process

5. Extra gas recycling

The gas which can not be liquefied under normal pressure will go back to combustion system. It can be used as fuel material to heat the reactor, which will save energy for the whole working process.

6. Discharge

In the process, there are also carbon black and steel wire produced. For the continuous type, the discharging of these two products are both automatic. While for the batch type, the discharging of steel wire is manual. When the temperature falls down to 40℃,  workers can open the door and take the steel wire out.

When the whole working process has been finished, the reactor of the batch type must be cooled and then you can start another batch. After knowing their different working processes, you can choose the plant and system according to your actual need. For more requirement, we can also provide you with customized plants.

waste tyre pyrolysis process

Basic Parameter:

Data BLJ-6 BLJ-10 BLL-16 BLL-30,BLL-40,BLL-50
Daily capacity 6 MT 10 MT 20 MT 30MT,40MT,50MT
Raw material Waste tires,rubber,plastic,oil sludge,medical waste
Working method Batch Semi-Continuous Fully continuous
Operating pressure Constant pressure
Reactor rotate speed 0.4 turn/minute Not rotary type
Total power 24 kw/h 30 kw/h 54 kw/h 53.6,62,84(kw/h)
Reactor size(m) 2.2*5.1 2.8*L6.2 D2.8 *L7.1 L12.5XW2.2XH2.5
Space (L*W*H) 20*10*10 m 25*15*10 m 25*15*10 m 20*15*10m,33*15*10m
Inquiry

Please Feel free to give your inquiry in the form below. We will reply you in 24 hours. Thanks

EMAIL:sales@wastepyrolysisplant.net