Plastic Recycling Plant Design

Plastic Recycling Plant Design


With 17 years of experience in the field of plastic recycling, Beston Machinery has become the leading machinery manufacturer and supplier in China. Now, our plastic recycling plant design is quite mature.

The recycling plastic plant adopts the advanced pyrolysis technology which can convert plastics to fuel oil and carbon black. These two kinds of pyrolysis products can be applied to different fields. For example, the fuel oil can be used as industrial fuel materials for burning, or further refined to diesel or gasoline. The carbon black can be used for making construction bricks with clay or used as fuel. Both of the end-products are in high demand and can fetch good prices.

Plastic Recycling Plant Design
Latest Plastic Recycling Plant Design

To make the plastic waste recycling plant more perfect, we have many other featured designs applied in the plant.

Firstly, the plant is equipped with mature safety device (alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system, fire fighting devices), which will avoid danger and ensure safety in the production.

Secondly, On one hand, we have the special catalyst, which is made from 24 chemicals. The catalyst can not only reduce sulfur content and density of oil, but also improve its flavor and color. On the other hand, we adopt a new type of condenser which can further ensure and improve the oil yield efficiency.

Plastic Recycling Plant Design 3D Drawing
Plastic Recycling Plant Design 3D Drawing

Thirdly, in the dedusting system, the dust chemical removing tank, ceramic ring filtering system and alkali sprayers are used to dedust the hot smoke from reactor. So more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged in the air directly.

What’s more, in the process of plastic pyrolysis, there are some combustible gas can not be converted into oil liquid in normal temperature and pressure, but they could be recycled to the bottom of the reactor for reheating through the pipe of tail gas. In this way, it can avoid the gas contamination and save the fuel.

Beston Pyrolysis Plant Types:

Batch Pyrolysis Plant
Batch Pyrolysis Plant
Model BLJ-6 BLJ-10
Daily Capacity 6T 8-10T
Working Method Batch
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.2*L6.0m D2.6*L6.6m
Pattern Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 24kw/h 30kw/h
Floor Area (L*W*H) 30*10*8m 30*10*8m
Service Life 5-8 Years

Semi-Continuous Pyrolysis Plant
Semi-Continuous Pyrolysis Plant
Model BLJ-16
Daily Capacity 15-20T
Working Method Semi-Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D2.8*L7.1m
Pattern Rotary
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 54kw/h
Floor Area (L*W*H) 40*10*8m
Service Life 5-8 Years

Fully Continuous Pyrolysis Plant
Fully Continuous Pyrolysis Plant
Model BLL-20
Daily Capacity 20-24 T
Working Method Fully Continuous
Raw Materials Waste Plastic, Tyre, Rubber, Oil Sludge
Reactor Size D1.4*L11 m
Pattern Horizontal
Heating Materials Charcoal, Wood, Fuel Oil, Natural Gas, LPG, etc.
Total Power 71.4kw/h
Floor Area (L*W*H) 45*25*10m
Service Life 5-8 Years